#Magmasoft casting impeller update#

Furan binder requires no post-printing treatment and easy post-casting disassembly while phenolic binder offers higher strength at normal temperatures and easier sand cleaning ideal for complex structures.Programming any job using only one software. Because of the high-quality and high-temperature capabilities of the ceramic media used in all of KimuraРІР‚в„ўs prints, anti-veining additives are not required.Р”Р„dditionally, we offer two binder options to tailor castings to our customersРІР‚в„ў requirements. With a phase transition around 1058РІВРЏ (570РІВРЉ), the large thermal expansion of silica sand can lead to a network of cracks in the mold that fill with metal to form veins and burrs on the surface of a casting, especially with steel and iron pours. While silica sand is the most common foundry sand material because of its low cost, Kimura works exclusively with its patented ceramic sand to create the highest quality castings. To ensure we meet the needs of a variety of customers, Kimura pours gray and ductile iron as well as producing heat-resistant Ni-resistant castings, stainless steel castings, and compact graphite iron. We can melt most of iron and steel grade per particular specification through material testing by spectrometer. Kimura Foundry America produces castings with various materials and grades. Unleash your design innovations and increase customer satisfaction РІР‚вЂњ we support the engineer who never compromises on design in their work to realize a better future.

#Magmasoft casting impeller update#

Without expensive tooling investments youРІР‚в„ўre free to update part designs to deliver higher performance or reduce expensive idle time caused by the unavailability of spare parts. The digital workflow of binder jet 3D printing is ideal for rapid prototyping with fast design iterations, projects with customized or varying components, or replacement parts that no longer have a pattern. We keep your design in our secure data storage to create molds and cores on-demand and deliver castings in 5 days. Avoid pattern wear and damage or lost patterns by storing and producing your design in 3D data. When a production run is of a limited quantity or a functional prototype is needed for testing, the best option is to skip pattern making altogether, saving time and money. Pattern making is always time consuming and generates significant additional tooling costs. WhatРІР‚в„ўs more, with our ExOne 3D printers we can do undercuts and cores that we would not be able to create with traditional foundry practices

Using MAGMASOFTР’В® solidification modeling, our engineering team tailors vents and risers to the part while running flow and solidification analysis to confirm the pour capabilities in advance to ensure quality castings. By concentrating our sandcasting capabilities under one roof, we can iterate designs quickly based on casting results and can communicate with customers and provide feedback to support their needs for unique runner and riser designs or other difficult requirements.

Heat treatment capabilities located directly at our foundry also ensures our customers receive quick turnarounds.Р”Вelivering prototypes in less than one week is a gamechanger for metalcasting, opening the door to quicker product development and new freedom of design. electric induction furnace, allow us to do select melts for low-volume jobs without having to wait to fill a large furnace while also supporting poured castings as large as 1,700 lbs. The four furnaces at our facility, ranging from 300 lbs. Using additive manufacturing technology, we are able to produce sand molds and cores directly from digital CAD data that can go from print file to cast product within 5 days. Typically, conventional manufacturing processes take about 40 days to produce a finished cast prototype, with the bulk of that time needed to build a pattern. Embracing the digital metalcasting workflow, Kimura has significantly reduced lead times for customer jobs.